Buildup In Saddle Bar Of Ropeway Tower

Industry Type
Cement

Product Group
Lotherme

OUR SOLUTION

Product
Lotherme -705

Size (mm)
4

Quantity
12-13 Electrodes

Problem
Wear Out in Saddle bar

Dimensions L×D (mm)
100×150

Previous Solution
LH-115

Job Specific Remarks
There were 20 tower and 2Nos Saddle Bar fixed in one tower.

ANALYSIS

Equipment Name
Ropeway

Base Metal
Cast Iron

Wear Factor
Metal to Metal Friction.

JOB PICTURES

Job Picture Before Repair

Job Picture After Repair

Procedure

Clean up the surface area against any fatigue material & other surface contamination.
NDT was done for a crack free surface.
Preheat the job up to 150°C.
Deposit/ Build –up using Lotherme 705, 4.00 mm as considering the bonding with base material.
After buildup, we have covered the welding area using lime for slow cooling of deposit material.
After cooling, grinding was done for smooth surface requirement.