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STEEL INDUSTRY

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Steel Plants are most intensive in nature and its components work at maximum utilization capacity in rapidly changing temperatures. Wear & tear, corrosion, abrasion has been a regular problem at every service workshop in the Steel Industry. With LoTherme solution you can repair and restore your capital intensive equipment indirectly saving replacement costs.

STEEL INDUSTRY

S.No. Components Base metals Wear factor

Recommended Electrodes

1 Gear Cast Steel Abrasion/Friction LoTherme-602
2 Pinion of Sinter M/c Forged Steel Abrasion/Friction LoTherme-352
3 Hammer Mill Rotor Forged Steel Abrasion LoTherme-352
4 Cooler Fan Blade Cast Steel Abrasion/Friction LoTherme-352
5 Blower Fan Blade & Hub (Impeller) Special Alloy Abrasion/Friction LoTherme-352
6 Rail Mn. Steel Abrasion/Impact LoTherme-352
7 Support Rolls Cast Steel Friction LoTherme-703
8 Friction Wheel Forged Steel Abrasion/Friction LoTherme-352

COKE OVEN

S.No. Components Base metals Wear factor

Recommended Electrodes

1 Pinion For Pusher Rack Mn. Steel Abrasion/Impact LoTherme OA-457S
2 Air Compressor Body Cast Iron Accident LoTherme-701
3 Motor Base Plate Cast Iron Accident LoTherme-701
4 Pump Body Cast Iron Accident LoTherme-701
5 Chute Stainless Steel Abrasion LoTherme-468
6 Flange Stainless Steel Abrasion LoTherme-468
7 Shaft Stainless Steel Abrasion LoTherme-468
8 Gears Cast Iron Friction LoTherme-352
9 Dog Clutch Cast Iron Friction LoTherme-602
10 Gear Box Cast Iron Accident LoTherme-701
11 Conveyor Drums Cast Iron Friction LoTherme-602
12 Crusher Jaws Hammer Mn. Steel Impact/Abrasion LoTherme-625
13 Pulleys Cast Iron Friction LoTherme-701
14 Buckets Mn. Steel Impact/Abrasion LoTherme-625
15 Gear Wheel Cast Steel Friction LoTherme-352
16 Motor Castings Cast Iron Accident LoTherme-701
17 Transmission Gears Cast Iron Friction LoTherme-457
18 Bush Bars Copper Friction LoTherme-533
19 Lifting Blocks Cast Iron Accident LoTherme-701
20 Chains Cast Steel Friction LoTherme-468
21 Leader Tips Alloy Steel Friction LoTherme-602
22 Chassis Cast Steel Cracks LoTherme-468
23 Hydraulic Units Brass/Bronze Friction LoTherme-532
24 Washery Main Pump Cast Iron Accident LoTherme-701
25 Coke Crushing Hammer Cast Steel Impact LoTherme-625
26 Coupling Flanger Cast Steel Friction LoTherme-352
27 Rambeans of Support Cast Steel Vibration LoTherme-352
28 Cooling Members Copper Joining LoTherme-533
29 Sinter Breaker Cast Steel Abrasion/Impact LoTherme-625
30 Hammers Cast Steel Abrasion/Impact LoTherme-625
31 Pallets Cast Steel Crack LoTherme-352
32 Pallets Cast Iron Crack LoTherme-705
33 Shafts Stainless Steel Joining/Surfacing LoTherme-468
34 Crusher Jaws Mn. Steel Abrasion/Impact LoTherme-625
35 Valves Cast Iron Abrasion/Surfacing LoTherme-705
36 Throat Armour Plates Cast Steel Abrasion/Erosion LoTherme-605

STEEL MELTING SHOP

S.No. Components Base metals Wear factor

Recommended Electrodes

1 Furnance Doors Cast Steel Joining LoTherme-510N
2 Pump Shafts EN Steel Joining/Surfacing LoTherme-468
3 Pulley Cast Iron Broken/Buildup LoTherme-703
4 Kiln Shell Cast Steel Joining LoTherme-352
5 Ladle Trunion Cast Steel Abrasion LoTherme-352
6 Crane Rails Cast Steel Abrasion LoTherme-352
7 Rollers Cast Iron Broken/Joining LoTherme-701
8 Valves Stainless Steel Erosion LoTherme-615
9 Oxygen Lancer Copper Erosion LoTherme-532

FOUNDRY

S.No. Components Base metals Wear factor

Recommended Electrodes

1 Crane Bearing pedestral Cast Steel Friction LoTherme-352
2 Sand Pump Cast Iron Abrasion LoTherme-701
3 Impeller Casing Cast Iron Abrasion LoTherme-705
4 Mix Muller Plough Mn. Steel Abrasion LoTherme-625
5 Impeller Backplate Cast Iron Friction LoTherme-705
6 Valve Spindle Of Max M Brass Friction LoTherme-533
7 Elevator Shaft Steel Friction LoTherme-468
8 Feed Screw Cast Steel Abrasion LoTherme-611
9 Vibrator Table Cast Iron Crack LoTherme-701
10 Moulding Box Cast Iron Crack LoTherme-701
11 Feeder Head Steel Abrasion LoTherme-611
12 Rollers Steel Friction LoTherme-468
13 Mould Drill H.S.S Friction LoTherme-608
14 Mould Knife H.S.S Friction LoTherme-608
15 Fan Blade Steel Abrasion LoTherme-611
16 Heat Treatment Grill Stainless Steel Heat LoTherme-457
17 Heating Elements Nichrome Heat LoTherme-510N
18 Machine Base Cast Iron - LoTherme-701
19 Machine Housing Changing Blocks Cast Iron - LoTherme-701
20 Sand Discharge Chute Mild Steel Abrasion LoTherme-611
21 Pump Shaft Steel Friction LoTherme-468
22 Mns Liner Mould Mn. Steel Impact/Abrasion LoTherme-607
23 Scrap Blades Mn. Steel Abrasion LoTherme-607
24 Mixer Paddles Mn. Steel Abrasion LoTherme-611
25 Tackle Ingot Mould Cast Iron Cavitation/Heat LoTherme-701

MILL

S.No. Components Base metals Wear factor

Recommended Electrodes

1 Idlers Cast Iron Friction LoTherme-705
2 Idlers Steel Friction LoTherme-468
3 Rollers Cast Iron Friction LoTherme-701
4 Rollers Steel Friction LoTherme-468
5 Housing Cast Iron Crack/Joining LoTherme-701
6 Housing Cast Iron Crack/Joining LoTherme-701
7 Crane Rails Mn. Steel Fiction/Abrasion LoTherme-625
8 Crane Wheels Forged Steel Fiction/Abrasion LoTherme-602
9 Impellers Bronze Cast iron Abrasion LoTherme-533
10 Main Stand Bores Cast Steel Friction LoTherme-352
11 Flying Shear Housing Cast Steel Friction LoTherme-352
12 Hot Shear Blade HCHCr Impact/Friction LoTherme-600
13 Hot Working Tools HCHCr Friction LoTherme-600
14 Wire Cutters HSS Friction LoTherme-608

REFRACTORIES

S.No. Components Base metals Wear factor

Recommended Electrodes

1 Supporting Rolls Of Rotary Kiln Low Alloy Steel Abrasion/Friction LoTherme-352
2 Impact Crusher Low Alloy Steel Friction/Impact LoTherme-608
3 Rotters Mn. Steel Abrasion LoTherme-608
4 Crown Gears Cast Steel Friction LoTherme-602

ELECTRICAL

S.No. Components Base metals Wear factor

Recommended Electrodes

1 Fan Cover Of Motors Cast Iron Friction/Accident LoTherme-701
2 Motor Foundation Cast Iron Accident LoTherme-701
3 Armature Shaft Steel Friction LoTherme-468
4 Bearing Seating Cast Steel Friction LoTherme-602
5 Housing Cast Iron Friction LoTherme-703
6 Copper Bushes Copper Friction LoTherme-532

CENTRAL REPAIR SHOP

S.No. Components Base metals Wear factor

Recommended Electrodes

1 Machine Beds Housing Cast Iron Joining LoTherme-701
2 Crane Wheels Cast Steel Abrasion LoTherme-352
3 Hosing Cast Steel Abrasion LoTherme-352
4 Wheel Punch Cast Steel Abrasion LoTherme-603
5 Shear Blades Alloy Steel Impact/Heat LoTherme-464
6 Punch & Die for Sleeper Alloy Steel Impact/Heat LoTherme-464
7 Hammer Pallets Mn. Steel Impact LoTherme-625
8 Weighing Pallets Carbon Steel Abrasion LoTherme-352
9 Spindle Carbon Steel Friction LoTherme-352

Case Study

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